Seismic Isolation Of Semiconductor Production Facilities

Hal Amick, Ahmad Bayat, and Zoltan A. Kemeny

Semiconductor facilities engaged in development, production, and mask-making for computer chips are extremely expensive, often with unit costs exceeding $3,000 per sq ft of cleanroom. The total cost including both building and equipment might exceed $1 billion, of which 3/4 might be the cost of the delicate equipment used to make the products (chips, masks, etc.). Much of this equipment is vibration-sensitive, and building designers go to great lengths to minimize the vibrations to which the equipment is exposed.

The structures themselves are generally designed to meet or exceed seismic code requirements. However, the fragile, vibration-sensitive equipment sometimes equipped with internal pneumatic isolation but without additional seismic provisions is typically "hard-mounted" to the structure, exposing it to the full lateral loads of a seismic event. A major earthquake could leave one or more of these facilities standing but non-functional for quite some time, posing disastrous economic consequences for an industry center like Silicon Valley.

The authors present a conceptual approach in which the design objective for the facility would be that its contents remain operational following an earthquake. The structure and mechanical systems would be designed for strength and rigidity, but the most costly portion of a semiconductor facility the cleanroom and the expensive production tools would be designed to be decoupled from the building shell using low-compliance isolation and/or dissipative systems. This concept will be compared and contrasted with base isolation approaches which might be considered for the building shell by itself.

Reprinted from Proceedings of Seminar on Seismic Design, Retrofit, and Performance of Nonstructural Components, ATC-29-1, Applied Technology Council, San Francisco, Jan. 1998, pp 297-312

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